Safety technical inspection of crane
Safety inspection technology is the key for heavy equipment management, effect using heavy machinery to a large extent determined in heavy machinery used in the process of safety and technical inspection and daily maintenance of the quality of maintenance and management. Do crane safety inspection technology, and based on the actual situation of the inspection, timely maintenance, maintenance, to extend equipment service life, improve equipment intact rate and utilization rate, eliminate hidden dangers of accidents to ensure safety in production, with important significance.
In order to guarantee from the safe operation of heavy machinery, shall establish and improve a hoisting machinery maintenance, regular inspection, safety regulations and shift system, education and relevant personnel carefully executed. The unit of heavy machinery should register, a detailed record of the every cranes, specifications, and other relevant technical data, at the same time, the crane of the previous technical inspection, overhaul, change the crane important performance and major accidents, should make a record, to preparation day after search and reference.
Do crane safety management work is an important content, is the need to strengthen safety education to the crane operator, supervise the operator conscientiously do a good job on the daily inspection of crane and maintenance. The safety inspection of the daily pre class crane and electrical system is the work of the operator's responsibility. Only daily inspection and professional inspection combined to ensure the safe operation of the crane.
Test of running environment
Although the operating environment is not the scope of the crane itself, but the safe operation of the crane has a direct relationship, it is also an essential part of the safety inspection of cranes. The inspection of a crane to see the operating range of the power line (especially the high-voltage line), the crane should be maintained at the time of the safe distance. Otherwise, corresponding measures should be taken to limit the operating range of the crane. To check the surrounding buildings, temporary facilities have no interfere with the normal operation of the crane, boom, balance and other parts will collide with the, especially in portal crane rail extension or stationary crane lift high displacement, especially should pay attention to check. There should also be a sufficient test for the vehicle crane to have enough support to the leg, the ground floor and the size of the bearing capacity of the ground. Detailed inspection of crane rail, rail, rail ends of the collision avoidance device, the track of the track and the rail temperature gap, etc..
Two, walking part of the inspection
Check the main walking wheel tread, the open wheel, coupling, transmission of the foundation bolts and walking wheel of the oil hole and site such as walking wheel tread surface hardness of the quality is not good, in the inspection can be seen on the block, overburden, and the open wheel, shaft coupling should be equipped with protective cover; if the transmission of the foundation bolts loose should be tightened in time; to keep walking axle oil hole smooth.
Three, metal structure inspection
Must pay attention to the plastic deformation of the metal structure. Girder arch degree is a key parts of the inspection of crane structure and avoid the overload, thermal radiation and other factors of the effects caused by crane girder arch disappear even under torsion. Also for boom with or without touch the bending and twisting; arm and balance arm root portion of the bolt lug, the bridge crane girder webs under cover and whether the split between weld should focus on examination.
Examination of important parts of the crane, tower crane tower, portal crane rotary center bearing seat, a crawler crane base is the main structure of the bolt. Because of the position of the frequent bolt under tensile force, shearing force and torque force, if occurred from the root fracture of the consequences will be very serious.
Four. Check the body and parts.
1, brake brake is an important component of the crane, a direct impact on the accuracy of the mechanism motion reliability. Therefore, it is necessary to carefully check up mechanism and luffing mechanism of the brake, brake shoe open degree and the friction element wear was observed. Band brake should pay attention to check the brake band steel back lining crack, the drive brake is flexible, brake frame is in good condition and main spring and an auxiliary spring elastic whether meet the requirements.
2, reducer to check whether there is leakage of oil, running the box body is no different. There are different ring general due to bearing problems or gear meshing side gap is too large, tooth wear and other reasons caused by serious.
3, steel wire rope and check the pulley wire rope has no breakage, abrasion, kink and corrosion, etc., to wear, broken wires in a more serious but not yet the standard position, to mark to focus on re examination; examination of wire rope reel safety limit is whether effective, reel wire rope clamp is pressed.
Inspection of the pulley is focused on whether the end of the groove wear is excessive, whether there is a crack in the cast iron pulley. Pitching mechanism of pulley block balance wheel is easy to be ignored, the installation must be checked before the rotation flexibility, if the balance wheel rotation is not flexible, installation about stoop Yang rope length and tension can not be the balance wheel adjustment from will increase in altitude adjustment stoop Yang steel wire rope and the difficulty of operating risk.
4 coupling, check the availability of loose coupling or "roll key". Focus on examination of elastic column pin joint coupling of the elastic rubber ring any abnormal wear, gear coupling should pay special attention to the pinion and ring gear wear condition. In between the two, the installation of the accuracy with larger offset case, the ring gear will soon bald. If this is the case, it is easy to have a serious occurrence.
Safety technical inspection of craneSafety inspection technology is the key for heavy equipment management, effect using heavy machinery to a large extent determined in heavy machinery used in the process of safety and technical inspection and daily maintenance of the quality of maintenance and management. Do crane safety inspection technology, and based on the actual situation of the inspection, timely maintenance, maintenance, to extend equipment service life, improve equipment intact rate and utilization rate, eliminate hidden dangers of accidents to ensure safety in production, with important significance.In order to guarantee from the safe operation of heavy machinery, shall establish and improve a hoisting machinery maintenance, regular inspection, safety regulations and shift system, education and relevant personnel carefully executed. The unit of heavy machinery should register, a detailed record of the every cranes, specifications, and other relevant technical data, at the same time, the crane of the previous technical inspection, overhaul, change the crane important performance and major accidents, should make a record, to preparation day after search and reference.Do crane safety management work is an important content, is the need to strengthen safety education to the crane operator, supervise the operator conscientiously do a good job on the daily inspection of crane and maintenance. The safety inspection of the daily pre class crane and electrical system is the work of the operator's responsibility. Only daily inspection and professional inspection combined to ensure the safe operation of the crane.Test of running environmentAlthough the operating environment is not the scope of the crane itself, but the safe operation of the crane has a direct relationship, it is also an essential part of the safety inspection of cranes. The inspection of a crane to see the operating range of the power line (especially the high-voltage line), the crane should be maintained at the time of the safe distance. Otherwise, corresponding measures should be taken to limit the operating range of the crane. To check the surrounding buildings, temporary facilities have no interfere with the normal operation of the crane, boom, balance and other parts will collide with the, especially in portal crane rail extension or stationary crane lift high displacement, especially should pay attention to check. There should also be a sufficient test for the vehicle crane to have enough support to the leg, the ground floor and the size of the bearing capacity of the ground. Detailed inspection of crane rail, rail, rail ends of the collision avoidance device, the track of the track and the rail temperature gap, etc..Two, walking part of the inspectionCheck the main walking wheel tread, the open wheel, coupling, transmission of the foundation bolts and walking wheel of the oil hole and site such as walking wheel tread surface hardness of the quality is not good, in the inspection can be seen on the block, overburden, and the open wheel, shaft coupling should be equipped with protective cover; if the transmission of the foundation bolts loose should be tightened in time; to keep walking axle oil hole smooth.Three, metal structure inspectionMust pay attention to the plastic deformation of the metal structure. Girder arch degree is a key parts of the inspection of crane structure and avoid the overload, thermal radiation and other factors of the effects caused by crane girder arch disappear even under torsion. Also for boom with or without touch the bending and twisting; arm and balance arm root portion of the bolt lug, the bridge crane girder webs under cover and whether the split between weld should focus on examination.Examination of important parts of the crane, tower crane tower, portal crane rotary center bearing seat, a crawler crane base is the main structure of the bolt. Because of the position of the frequent bolt under tensile force, shearing force and torque force, if occurred from the root fracture of the consequences will be very serious.Four. Check the body and parts.1, brake brake is an important component of the crane, a direct impact on the accuracy of the mechanism motion reliability. Therefore, it is necessary to carefully check up mechanism and luffing mechanism of the brake, brake shoe open degree and the friction element wear was observed. Band brake should pay attention to check the brake band steel back lining crack, the drive brake is flexible, brake frame is in good condition and main spring and an auxiliary spring elastic whether meet the requirements.
2, reducer to check whether there is leakage of oil, running the box body is no different. There are different ring general due to bearing problems or gear meshing side gap is too large, tooth wear and other reasons caused by serious.
3, steel wire rope and check the pulley wire rope has no breakage, abrasion, kink and corrosion, etc., to wear, broken wires in a more serious but not yet the standard position, to mark to focus on re examination; examination of wire rope reel safety limit is whether effective, reel wire rope clamp is pressed.
Inspection of the pulley is focused on whether the end of the groove wear is excessive, whether there is a crack in the cast iron pulley. Pitching mechanism of pulley block balance wheel is easy to be ignored, the installation must be checked before the rotation flexibility, if the balance wheel rotation is not flexible, installation about stoop Yang rope length and tension can not be the balance wheel adjustment from will increase in altitude adjustment stoop Yang steel wire rope and the difficulty of operating risk.
4 coupling, check the availability of loose coupling or "roll key". Focus on examination of elastic column pin joint coupling of the elastic rubber ring any abnormal wear, gear coupling should pay special attention to the pinion and ring gear wear condition. In between the two, the installation of the accuracy with larger offset case, the ring gear will soon bald. If this is the case, it is easy to have a serious occurrence.
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