Dense phase pneumatic transport of bulk materials has become an important technology in many industries: from pharmaceuticals to petro-chemicals and power generation.
This is due to the increasing demands for product quality, and of environmental legislation. Much current industrial interest centers on a particular mode of dense phase transport called ‘plug flow’. This type of low velocity pneumatic conveying has been quoted as causing less particle attrition, reduced component wear, and lower energy costs. For these reasons, plug flow systems are widely applied in many modern industrial applications. [1] The discrete element method (DEM), sometimes called the distinct element method, is becoming widely used in simulating granular flows. Pioneering work in the application of the method to granular systems was carried out by Cundall and Strack(1979) [2]. Also they developed the program BALL to simulate assemblies of discs. Early work concentrated on the use of ‘springs and dashpots’ to represent particle interactions. Y.Tsuji [3] [4] further developed and modified Cundall and Strack’s model, where DEM was first employed in simulation of a plug flow system. The Ergun equation was applied to give the fluid force acting on particles in a moving or stationary bed. The wave-like motion of the flow boundary was observed clearly in that simulation. And good agreement was obtained for the relation between the height of the stationary deposited layer and the plug flow velocity. But due to the limitation of computation time, the author only considered the large particles (d > 10 mm), and simulated a short pipe with only 1000 particles. Quantitative disagreement was observed in the results. To make the calculation to be more realistic, the present authors consider smaller particles (d=3 mm), longer pipe (L=8 m) and simulate more than 40000 particles. A nonlinear spring and dashpot model has been employed in the present work combined with finite difference method and SIMPLE method (Semi-Implicit Method for Pressure- Linked Equation).