TROUBLESHOOTING ......................................................................................S-1
2. SERVICING SPECIFICATIONS ......................................................................S-5
3. TIGHTENING TORQUES ..............................................................................S-12
[1]TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS
AND NUTS...............................................................................................S-12
[2]TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS
AND NUTS...............................................................................................S-13
4. CHECKING, DISASSEMBLING AND SERVICING......................................S-15
[1] CHECKING AND ADJUSTING ...............................................................S-15
(1) Engine Body........................................................................................S-15
(2) Lubricating System .............................................................................S-17
(3) Cooling System...................................................................................S-17
(4) Fuel System ........................................................................................S-20
(5) Electrical System ................................................................................S-23
(6) Turbocharger ......................................................................................S-27
[2] DISASSEMBLING AND ASSEMBLING..................................................S-28
(1) Draining Oil and Coolant.....................................................................S-28
(2) External Components .........................................................................S-28
(3) Cylinder Head and Valves ..................................................................S-30
(4) Thermostat..........................................................................................S-34
(5) Injection Nozzle...................................................................................S-34
(6) Injection Pump Unit.............................................................................S-35
(7) Water Pump and Oil Cooler................................................................S-45
(8) Gear Case and Timing Gears .............................................................S-46
(9) Piston and Connecting Rod ................................................................S-48
(10)Flywheel and Crankshaft ....................................................................S-51
(11)Starter.................................................................................................S-54
(12)Alternator ............................................................................................S-54
[3] SERVICING ..............................................................................................S-56
(1) Cylinder Head .....................................................................................S-56
(2) Timing Gears ......................................................................................S-63
(3) Piston and Connecting Rod ................................................................S-66
(4) Crankshaft...........................................................................................S-68
(5) Cylinder...............................................................................................S-72
(6) Oil Pump .............................................................................................S-72
(7) Starter .................................................................................................S-73
(8) Alternator ............................................................................................S-75