Crane safety inspection technology
safety inspection technology is key for heavy equipment management, effect using heavy machinery to a large extent determined in heavy machinery used in the process of safety and technical inspection and daily maintenance of the quality of maintenance and management. Do crane safety inspection technology, and based on the actual situation of the inspection, timely maintenance, maintenance, to extend equipment service life, improve equipment intact rate and utilization rate, eliminate hidden dangers of accidents to ensure safety in production, with important significance. In order to ensure the safe operation of crane, the maintenance and periodic inspection of lifting machinery should be established and maintained,Safety regulations and transfer classes and other systems, and education related personnel to perform. The unit of heavy machinery should register, a detailed record of the every cranes, specifications, and other relevant technical data, at the same time, the crane of the previous technical inspection, overhaul, change the crane important performance and major accidents, should make a record, to preparation day after search and reference.
do crane safety management work is an important content, is the need to strengthen safety education to the crane operator, supervise the operator conscientiously do a good job on the daily inspection of crane and maintenance.The safety inspection of the daily pre class crane and electrical system is the work of the operator's responsibility. Only daily inspection and professional inspection combined to ensure the safe operation of the crane.
A, running environment test
environment although does not belong to the crane itself, but to the crane safe operation is directly related to, so as to carry out safety inspection crane indispensable content. The inspection of a crane to see the operating range of the power line (especially the high-voltage line), the crane should be maintained at the time of the safe distance. Otherwise,Corresponding measures should be taken to limit the operating range of the crane. To check the surrounding buildings, temporary facilities have no interfere with the normal operation of the crane, boom, balance and other parts will collide with the, especially in portal crane rail extension or stationary crane lift high displacement, especially should pay attention to check. There should also be a sufficient test for the vehicle crane to have enough support to the leg, the ground floor and the size of the bearing capacity of the ground. Detailed inspection of crane rail, rail, rail ends of the collision avoidance device, the track of the track and the rail temperature gap, etc.. Two, walking part of the inspection of the main check wheel tread,The open wheel, coupling, transmission of the foundation bolts and walking wheel of the oil hole and parts, such as walking wheel tread surface hardness of the quality is not good, can be seen in the inspection massive stripping and the open wheel, shaft coupling should be equipped with protective cover; if the transmission of the foundation bolts loose should be tightened in time; to keep walking axle oil hole smooth. The examination of the structure of three and the metal must pay attention to the plastic deformation of the metal structure. Girder arch degree is a key parts of the inspection of crane structure and avoid the overload, thermal radiation and other factors of the effects caused by crane girder arch disappear even under torsion. In addition, the boom has no bend, twist;Arm and balance arm root portion of the bolt lug, the bridge crane girder webs under cover and whether the split between weld should focus on examination.
of the boom of the crane, tower crane tower, portal crane rotary center bearing seat, a crawler crane base an important part of the main structure of connecting bolts in check, because the parts of the frequent bolt under tensile force, shearing force and torque force, if occur from the root fracture of the consequences will be very serious. Four, the inspection of the body and the parts of the 1, the brake is an important part of the crane,Directly affect the accuracy of the mechanism motion reliability. Therefore, it is necessary to carefully check up mechanism and luffing mechanism of the brake, brake shoe open degree and the friction element wear was observed. Band brake should pay attention to check the brake band steel back lining crack, the drive brake is flexible, brake frame is in good condition and main spring and an auxiliary spring elastic whether meet the requirements.
2, speed reducer check whether there is leakage of oil, running the box body is no different. There are different ring general due to bearing problems or gear meshing side gap is too large, tooth wear and other reasons caused by serious.
3,Wire rope and pulley rope inspection has no breakage, abrasion, kink and corrosion, etc., to wear, broken wires in a more serious but not yet the standard position, to mark to focus on re examination; examination of wire rope reel safety limit is whether effective, reel wire rope clamp is pressed. The inspection of the pulley is focused on whether the end of the groove wear is excessive, and whether there is a crack in the cast iron wheel. Pitching mechanism of pulley block balance wheel is easy to be ignored, the installation must be checked before the rotation flexibility, if the balance wheel rotation is not flexible, installation about stoop Yang rope length and tension can not be the balance wheel adjustment from.Will increase the difficulty and operational risk of adjusting the height of the wire rope at high altitude.
4, coupling check the availability of loose coupling or "roll key". Focus on examination of elastic column pin joint coupling of the elastic rubber ring any abnormal wear, gear coupling should pay special attention to the pinion and ring gear wear condition. In between the two, the installation of the accuracy with larger offset case, the ring gear will soon bald. If this is the case in the hoisting mechanism, it is easy to have a serious accident. Five, the hydraulic system of the check of the car type of crane's hoisting, rotation, variable amplitude and leg stretching movements are generally used in hydraulic transmission system.To check the telescopic hydraulic cylinder can long maintain jib elongation length, hydraulic cylinder leaks; luffing tank inspection and leg cylinder leaks, under the rated load, sink back to its necking and whether it meets the requirements, leg "soft legs" phenomenon; check the hydraulic pumps, valves, hydraulic lock is in normal operation, action is sensitive and reliable, have no abnormal vibration and noise, sealing performance is good, hydraulic oil has no internal leakage, leakage; check the hydraulic oil have no deterioration or contamination; tank liquid level height is in accordance with the provisions, the high-pressure pipe, joints have no leakage.
six, crane electrical inspection of the crane in the impact,Under the condition of vibration and swing, the electrical equipment is prone to failure, especially in high temperature, dusty, wet environment, more prone to failure caused by accident. Therefore, we should pay attention to the safety inspection of the crane electrical parts.
electrical system must pay attention to the motor insulation resistance is in the normal range, operation is abnormal sound, temperature is normal; stop check the slip ring, brush, wire connectors have no obvious cracks, wear, and loosening the toner adhesion etc.; check set electrical apparatus, electric source slip line of the deformation wear, tensioning device is normal and sliding contact wire and slide block is good;Check the electrical components and control system of the switch shell is damaged, the closing contact pressure parts is appropriate, whether it meets the requirements of the capacity of the fuse; the contactor main contact and auxiliary contact singeing, contact between the contact pressure is sufficient, the disconnection of the contact is in not thoroughly; contactor dynamic and static iron core to pull surface attachment, attracting any abnormal sound, arc shield is intact; and power distribution cabinet of the relay is normal, the terminal, the terminal screw fastening is good, driving indoor controller action direction is correct, zero protection, in particular, should check console is equipped with an emergency power-off switch,And confirm whether the case of emergency can effectively cut off the power supply; check the torque limiter, overload limiter and the protection device of the stroke sensitive and reliable degree.
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