S.No
Component
Characteristics
Type of check
Quantum of check
Ref Doc
Format of Record
Acceptance standards
Allowable Deviation
Inspection Agency
Remarks
Perform Witness Verify
1.1
Hot RolledPlates
A. Dimensional Check and surface defect Measurement V.E&TR 100% AppdDrg. IR/TC # MQC CWE/DQC
B.Physical properties MVTC one for batch AppdDrg. MTC # MQC CWE/DQC
c. chemical properties MVTC one for batch AppdDrg. MTC # MQC CWE/DQC
1.2 Rolled Sections & Roundetc A. Dimensional Check and surface defect Measurement V.E&TR 100% AppdDrg. IR/TC # MQC CWE/DQC
B.Physical properties MVTC one for batch AppdDrg. MTC # MQC CWE/DQC
c. chemical properties MVTC one for batch AppdDrg. MTC # MQC CWE/DQC
1.3 Stainless steel Plates A. Dimensional Check and surface defect Measurement V.E&TR 100% AppdDrg. IR/TC # MQC CWE/DQC
B.Physical properties MVTC one for batch AppdDrg. MTC # MQC CWE/DQC
c. chemical properties MVTC one for batch AppdDrg. MTC # MQC CWE/DQC
1.4 Cast Steel items A. Dimensional Check and surface defect Measurement V.E,UTE&TR 100% AppdDrg. IR/TC ASME-V MQC CWE/DQC
All castings shall be Ultrasonically Tested
B.Physical properties MVTC Per heat AppdDrg. MTC # MQC CWE/DQC
c. chemical properties MVTC Per heat AppdDrg. MTC # MQC CWE/DQC
1.5 Forging(shaft, pins, anchorages & vertical rod for A. Dimensional Check and surface defect Measurement V.E,UTE&TR 100% AppdDrg. IR/TC ASME-V MQC CWE/DQC
All castings shall be ultrasonically Tested.
B.Physical properties MVTC Per heat AppdDrg. MTC # MQC CWE/DQC
c. chemical properties MVTC Per heat AppdDrg. MTC # MQC CWE/DQC
1.6 Sliding pads A. Dimensional Check and surface defect Measurement V.E&TR 100% AppdDrg. IR # MQC CWE/DQC
B.Physical properties MVTC Lot/sample AppdDrg. MTC # MQC CWE/DQC
c. chemical properties MVTC Lot/sample AppdDrg. MTC # MQC CWE/DQC
# specify the standard
2. RUBBER SEALS:
1. Dimensional & visual Measurement. 100% AppdDrg. IR AppdDrg MQC CWE/DQC
2.Shore Durometer hardness TC Random AppdDrg. IR # MQC CWE/DQC
3.Elongation TC Random AppdDrg. IR # MQC CWE/DQC
4.Tensile Strength TC Random MTC # MQC CWE/DQC
3. BOUGHT OUT AND HARDWARE ITEMS
1. Bolts,Nuts,washersetc(Hard ware) A. Dimensional Check Measurement 100% AppdDrg. IR AppdDrg MQC CWE/DQC
B.Physical properties TC Random AppdDrg. IR # MQC CWE/DQC
c. chemical properties TC Random AppdDrg. IR # MQC CWE/DQC
2. Self-Lubricating bush for trunnion& other antifriction bearings & bush A. Dimensional Check Measurement Each AppdDrg. IR # MQC CWE/DQC
B.Physical properties TC Each AppdDrg. TC App Drg. MQC CWE/DQC
4. WELDING PROCESS & TEST
1. Fillet Welds 1.Qualification of Welder Verification of Document Each Welder WQA Welder certificate # MQC CWE/DQC
2.Quality of Fillet Weld
For Load bearing parts For other/ nonbearing parts VE& DPT 100% AppdDrg. IR # MQC CWE/DQC
2. Butt Weld 1. Qualification of butt Weld Verification of Document Each Weld WQA Welder Certificate # MQC CWE/DQC
2.Quality of butt Weld VE 100% AppdDrg. AppdDrg. MQC CWE/DQC
DPT 100% AppdDrg. IR AppdDrg. MQC CWE/DQC
UTE 100% AppdDrg. IR AppdDrg. MQC CWE/DQC
RT ## AppdDrg. IR AppdDrg. MQC CWE/DQC
S.No组件 特点检查的类型量的检查Ref Doc记录格式验收标准允许偏差检验机构备注执行证人验证1.1热 RolledPlatesA.三维检查和表面缺陷测量四,E & TR 100 %appddrg。红外/TC # MQC CWE 干熄焦 B.Physical 属性 MVTC 一批 AppdDrg。MTC # MQC CWE 干熄焦c.化学属性 MVTC 一批 AppdDrg。MTC # MQC CWE 干熄焦1.2 热轧部分 & Roundetc A.三维检查和表面缺陷测量四,E & TR 100 %appddrg。红外/TC # MQC CWE 干熄焦 B.Physical 属性 MVTC 一批 AppdDrg。MTC # MQC CWE 干熄焦c.化学属性 MVTC 一批 AppdDrg。MTC # MQC CWE 干熄焦1.3 不锈钢板 A.三维检查和表面缺陷测量四,E & TR 100 %appddrg。红外/TC # MQC CWE 干熄焦 B.Physical 属性 MVTC 一批 AppdDrg。MTC # MQC CWE 干熄焦c.化学属性 MVTC 一批 AppdDrg。MTC # MQC CWE 干熄焦1.4 铸造钢项目 A.三维检查和表面缺陷测量 V.E,UTE & TR 100 %appddrg。红外/TC ASME V MQC CWE 干熄焦所有铸件都应超声波检测B.Physical 属性 MVTC 每炉 AppdDrg。MTC # MQC CWE 干熄焦c.化学属性 MVTC 每炉 AppdDrg。MTC # MQC CWE 干熄焦1.5 Forging(shaft, pins, anchorages & vertical rod for A.Dimensional Check and surface defect Measurement V.E,UTE&TR 100%AppdDrg.红外/TC ASME V MQC CWE 干熄焦 All castings shall be ultrasonically Tested. B.Physical properties MVTC Per heat AppdDrg. MTC # MQC CWE/DQC c. chemical properties MVTC Per heat AppdDrg. MTC # MQC CWE/DQC 1.6 Sliding pads A. Dimensional Check and surface defect Measurement V.E&TR 100% AppdDrg. IR # MQC CWE/DQC B.Physical properties MVTC Lot/sample AppdDrg. MTC # MQC CWE/DQC c. chemical properties MVTC Lot/sample AppdDrg. MTC # MQC CWE/DQC # specify the standard 2. RUBBER SEALS: 1. Dimensional & visual Measurement. 100% AppdDrg. IR AppdDrg MQC CWE/DQC 2.Shore Durometer hardness TC Random AppdDrg. IR # MQC CWE/DQC 3.Elongation TC Random AppdDrg. IR # MQC CWE/DQC 4.Tensile Strength TC Random MTC # MQC CWE/DQC 3. BOUGHT OUT AND HARDWARE ITEMS 1. Bolts,Nuts,washersetc(Hard ware) A. Dimensional Check Measurement 100% AppdDrg. IR AppdDrg MQC CWE/DQC B.Physical properties TC Random AppdDrg. IR # MQC CWE/DQC c. chemical properties TC Random AppdDrg. IR # MQC CWE/DQC 2. Self-Lubricating bush for trunnion& other antifriction bearings & bush A. Dimensional Check Measurement Each AppdDrg. IR # MQC CWE/DQC B.Physical properties TC Each AppdDrg. TC App Drg. MQC CWE/DQC 4. WELDING PROCESS & TEST 1. Fillet Welds 1.Qualification of Welder Verification of Document Each Welder WQA Welder certificate # MQC CWE/DQC 2.Quality of Fillet Weld For Load bearing parts For other/ nonbearing parts VE& DPT 100% AppdDrg. IR # MQC CWE/DQC 2. Butt Weld 1. Qualification of butt Weld Verification of Document Each Weld WQA Welder Certificate # MQC CWE/DQC 2.Quality of butt Weld VE 100% AppdDrg. AppdDrg. MQC CWE/DQC DPT 100% AppdDrg. IR AppdDrg. MQC CWE/DQC UTE 100% AppdDrg. IR AppdDrg. MQC CWE/DQC RT ## AppdDrg. IR AppdDrg. MQC CWE/DQC
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