Fluid coupling is a mechanical device using liquid medium to transfer speed, the active input shaft end and the original transmission machine is connected with the output shaft, the driven end loaded shaft coupling, by adjusting the pressure of liquid medium, so that the rotational speed of the output shaft to change. Ideally, when the pressure increases to infinity, the output speed and input speed equal to, is equivalent to steel coupling. When the pressure decreases, the output speed is correspondingly reduced, the continuous change in the medium pressure, the output speed can be stepless speed regulation is less than the input. Hydraulic coupling power control principle and efficiency of speed regulation according to the characteristics of hydraulic coupler,Could be the equivalent of
power model shown in Figure 1 shows that the speed control principle, transmission speed change, essence is the mechanical power adjustment result. Therefore, the hydraulic coupling output speed decreases, the actual output power is reduced. In the speed control process, the original transmission speed hydraulic coupling has not changed, assuming that the load torque constant mechanical power transmission, the original is also unchanged, then the difference between the power input and output power there, apparently by hydraulic coupler in the form of heat is lost. Therefore, we should not simply consider hydraulic coupler speed regulation is "throw turn", but the actual power is lost. Design the transmission power of PM1,The output power is PM2, power dissipation is
mechanical speed regulating device of hydraulic coupling fluid coupling is a kind of energy type, speed and deeper (the lower the speed) more loss, especially the constant torque load, because the original transmission input power is constant, loss of power will speed loss in proportion to the increase of. For fan and pump load, the load torque according to the rotational speed square rate of change, the original drive input power according to the square of the speed reducing power loss rate, relatively small, but the output power is reduced rate according to the rotational speed of cubic, speed efficiency is still low. Speed regulation of hydraulic coupling efficiency curve as shown in Figure 2, the average efficiency is about 50%.
Using liquid as a non rigid coupling medium, also known as hydraulic coupling. Hydraulic coupling (see photo) of the pump wheel and turbine a can make the sealed working chamber liquid circulation flow, pump wheel mounted on the input shaft, the turbine is arranged on the output shaft. Engine (engine, motor) drive the input shaft rotation, the liquid is centrifugal pump wheel thrown out. This high speed liquid entering the turbine that pushes the turbine to rotate, transmits the obtained from energy to the output shaft of the pump wheel. Finally the liquid return pump wheels go round and begin again, the formation of the flow. Hydraulic coupler by leaf liquid and pump wheel, turbine interaction have a moment of momentum changes to transfer torque.Output torque of it is equal to the input torque minus friction torque output torque, so it is always less than the input torque. Hydraulic coupling the input shaft and the output shaft by a liquid contact, not rigid connection exists between the working member. The characteristics of hydraulic coupler is: can eliminate the shock and vibration; the output speed is lower than the input speed, two speed difference increases with the increase of the load; overload protection performance and good starting performance, the load is too large and to stop when the input shaft can rotate, does not damage the power machine; when the load is reduced, the output shaft speed increase until close to the input shaft speed.The transmission efficiency of hydraulic coupler is equal to the output shaft speed is multiplied by the output torque (power output) and the input shaft speed multiplied by input torque (input power) than. The general efficiency of hydraulic coupler speed than normal conditions in 0.95 above can obtain higher. Characteristics of hydraulic coupler for working chamber and the pump wheel, a turbine shape is different in different. As the hydraulic coupler oil vent, coupling was unhitched, can play the role of clutch.
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