Converter transformer is one of the indispensable equipment in UHV DC transmission system, and its operation reliability will directly affect the safe and reliable operation of the whole system. In addition to withstand AC voltage, lightning impulse and operating over voltage, the converter transformer also bears the function of DC, AC and DC superposition and polarity reversal voltage. In these conditions, all the internal electric field distribution, transformer insulation breakdown characteristics, space charge accumulation and distribution, there is a big difference with the ordinary power transformer, and lead to abnormal discharge and breakdown in the converter transformer internal insulation. Therefore, the converter transformer insulation structure analysis is very necessary.This paper firstly describes the development of the converter transformer, introduces the background, purpose and significance of this research. The domestic and foreign research situation of the main and longitudinal insulation structure, lead device and outlet device is discussed. In the main insulation structure design, the core voltage coil - coil - Cable - ring valve coil, the main insulation structure calculation and drawing, using professional software VEI and AC / DC polarity reversal of the main insulation structure of global field calculation, obtain the potential and the strength of image, intuitive understanding of the main insulation electric field distribution select the specific potential line analysis, field strength control and improve oil interface. In the design of longitudinal insulation, introduces the principle and the equivalent circuit of wave process, analyze and verify the winding wave process, determine the axial oil channel distribution, coil capacitance compensation structure and the end of the static ring structure, improve the reliability and ability of anti short circuit winding insulation.In the wire device, designed by a group of vacuum OLTC instead of the original two groups of oil immersed OLTC voltage lead structure, reasonable insulation distance, structural optimization design, space saving tank. Through all the type test and in the actual production, fully proved that the designed structure shows reliable, widely used for the future application of vacuum switch voltage lead structure in UHV converter transformer based on project has laid a solid foundation.In the terminal device, the insulation, focus on the allowable strength and the fixed structure of outlet device of oil gap structure, to improve the AC and DC electric field distribution by using the method of electrode cover and oil gap separation. Through the simulation analysis, it is concluded that the electric field strength and pressure resistance value, determine the insulation structure is reliable, so as to ensure that the DC outlet device in the insulation resistance test does not occur breakdown and harmful partial discharge.
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